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Magnetic Separator
Leading Manufacturer of electromagnetic over band separator, inline drum magnetic separator, triple drum magnetic separator, electromagnetic ferro filter (slurry separator), drum type magnetic separator and magnetic destoner from Ahmedabad.
Electromagnetic Over Band Separator
Product Price: Rs 2.5 Lakh / PieceGet Best Price
Product Details:
| Material | Mild Steel |
| Usage/Application | Industrial, Commercial |
| Finishing | Polished, Painted |
| Min Belt Width | 400 mm |
| Max Belt Width | 2500 mm |
| Power | 1- 2 kW |
Electromagnetic Over Band Separator are designed to eliminate tramp metal from the product carried by belt, vibratory feeders or inclined planes.
Over bands are mainly used to protect machines such as crushers, shredders and others, to remove ferrous particles and purify products. The electromagnetic overband magnetic separator are used when an automatic removal of ferrous contamination is necessary. If not fixed permanent suspension magnets or electro suspension magnets are more suitable.
Installation :
These units can be installed either inline over the terminal head pulley or transversal to the conveyor. In both cases, it is essential to foresee Non-Magnetic products under the magnetic field.
The most effective position is inline over the head pulley. The material being conveyed is in virtual suspension and tramp iron is therefore more readily extracted.
Application :
- Installation on Mobile Crushers, Screens and Shredders.
- Removal of ferrous contamination in glass cullet recycling.
- Installation within an MRF (Material Recovery Facility) plant.
- Separation of ferrous contamination in quarries.
- Removal of ferrous from Foundry applications.
- Separation of ferrous metals from Municipal Solid Waste.
- Removal of ferrous materials in mining operations.
- Used in Wood Waste processing.
- Separation of ferrous in fragmentiser metal recovery.
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Inline Drum Magnetic Separator
Product Price: Rs 1.75 Lakh / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Surface Treatment | Galvanized |
| Material | SS |
| Finish | Polished |
| Power Source | Electric |
| Mode | Semi Automatic |
| Application | Industrial,Commercial |
| Min Operating Temperature | 85 deg C |
| Max Operating Temperature | 250 deg C |
Features:
- Magnetic Drum Separators are of a self-cleaning type and provide continuous removal of ferrous contamination from a wide range of free-flowing bulk and granular materials in high-volume applications.
- Drums can be ordered with or without housing.
- Magnetic Drum Separator system is a complete machine with Stainless Steel 304 / 316
- Housing & Drive system. Only drum separator unit can also be supplied.
- The Drum Separators are available in two types:
- High Intensity – (Ndfeb Magnet – 5500 gauss), for Operating Temperature of 80?C(Max.)
- Low Intensity - (Ferrite Magnet - 2500 gauss), for Operating Temperature of 250C(Max.)
- Ferrous fine particles, nuts, bolts, pins, nails and other tramp metal from the free-flowing granular material can be arrested effectively.
When material flows onto the drum, a stationary magnetic assembly inside the unit's shell captures tramp metal and holds it securely to the drum's stainless steel surface. With contaminants removed, the good product falls freely to a discharge point. As the drum rotates, cleats sweep the ferrous debris through and out of the magnetic field. The tramp metal is discharged separately, creating continuous self-cleaning separation.
Magnetic Drums have the following features:
- Designed for continuous separation and self cleaning. Ideal for high-flow, heavy-contamination applications. It comes with Stainless steel drum and mild steel or stainless steel housings
- Maximum Recovery of Ferrous Metals
- Minimum Maintenance
- They require minimum space and are simple to operate.
- They are flexible enough to be applied for various purposes
Advantages:
- Helps in removing ferrous particles from any non ferrous powder and granules
- Ideal for plastic, food, fertilizer, pharmaceutical, chemical, glass and continuous process plants
- Provide utmost protection to crushers, grinders, pulverizes, and allied equipment
- Can be used for mining and ore dressing industry
- Eliminate fire hazards and explosions in plants dealing with explosive material.
- Save money, time and labour by reducing break-down time and improving quality
Construction:
The magnetic drum separator consists of a rotating drum and stationary drum magnet designed as per the specific needs of the customer. The Drum separator is supplied with drive system and SS 304/316 housing along with feed regulating valve.
The following Information is required:
- Type of material from which Iron is to be separated. (Sticky, Granular, Free flowing, Lumps etc)
- Size and level/percentage of contamination
- Flow rate of material
- Size/Density of the material particle
The Magnetic Drum filters out iron contamination and hence is widely used in all the processing industry for the separation of iron contamination from:
- Minerals and Chemicals
- Food and Flour
- Plastics
- Grains
- Sand
- Fertilizers
- Abrasives
- Glass
- Slag
- Ores
- Rock
- Refractory
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Triple Drum Magnetic Separator
Product Price: Rs 1.4 Lakh / PieceGet Best Price
Product Details:
| Drum Diameter | 400 mm |
| Drum Length | 600 mm |
| Capacity | 3 Ton/Hour |
| Type Of Magnet Used | Ferrite |
| Type Of Magnetic Separators | Triple Drum Magnetic Separator |
| Colour | Grey |
| Applications | Tramp Metal Extraction |
| Gauss Value | 1800 Gauss |
| Country Of Origin | Made In India |
| Voltage | 220-380 V |
| Motor Power | 2 Hp |
| Frequency | 50 Hz |
| Grade | SS 304, 316 |
Other Details:
- Drum consists of top quality permanent magnets
- Drum consists of top quality permanent magnets
- Automatic separation of impurities
- No dusting and pollution
- Strong construction
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Electromagnetic Ferro Filter (Slurry Separator)
Product Price: Rs 2.5 Lakh / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Usage/Application | Industrial, Commercial |
| Material | Iron |
| Finishing | Painted, Polished |
| Power Ratings | 9 kW |
| Capacity | 100 mL to 1000 mL |
| Filter Type | Slurry Filter |
Electromagnetic Ferro Filter (Slurry Separator) which is used for the filtration of fine iron particles from a ceramic slurry/chemical or liquid slurry. This system is 100% automated and no need of human being.
Electromagnetic ferro filter works in three different cycles:
Slurry Cycle :
In slurry cycle electromagnetic foil will be energized this slurry valves will be open. The pump will feed the slurry into the ferro filter tanks. The time for the slurry cycle can be decided practically.
Air Cycle:
In air cycle this slurry returns valves open where the slurry feed valves will be closed.Then the air valve at the top of the ferro filter tank will be open which feed the air into the slurry tank thus this slurry will be pressurised to be drain by slurry return valves feed tank. So there is no wastage of feed slurry during the separation process.
Wash Cycle:
As the air valve closed the slurry return valve also closed and the wash valves will be open. The magnet power supply is also switched off in this cycle. From the wash valve water will be jet on the ferro filter cartridges which wash out the stick magnetic content and drain the same with water.
Our filter grids are magnetized by the electromagnetic field created by surrounding coil. The coil is totally sealed to prevent and leakages.
Features :
- Robust Construction
- High Efficiency
- Low maintenance
Application:
- Ceramic Industries
- Glazed Tiles Industries
- Pharmaceutical Industries
- Food Industries
- Chemical Industries
- Mineral Processing Industries
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Drum Type Magnetic Separator
Product Price: Rs 1.1 Lakh / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Details:
| Drum Diameter | 300 mm |
| Drum Length | 450 mm |
| Capacity | 1 Ton/Hour |
| Type Of Magnet Used | Ferrite |
| Type Of Magnetic Separators | Single Drum Magnetic Separator |
| Applications | Tramp Metal Extraction, Pharmaceutical & Biochemical |
| Magnetization power | 2.9 kw |
| Gauss Value | 1200 Gauss |
| Belt Speed | 50m/min |
| Country Of Origin | Made In India |
| Model No | J-651-SDS |
Our Drum Type Magnetic Separator, Single Drum Type Permanent Magnetic Separators, Permanent Drum Type Magnetic Separator, Dry Drum Magnetic Separators, Drum Separators, drum magnets, Rare Earth Drum Separators which is most and widely used separating tramp iron from nonmagnetic material processed in large quantity, for the purity of end products, recovery of metal having commercial value and protection of processing plant and machinery. Single Drum Type Magnetic Separator is widely used in all the processing industry for separation of iron contamination from minerals, chemicals, food, grains, sand, plastic fertilizers, slag, ores and in many more products.
Double Drum Type Magnetic Separator :
Double Drum Type Magnetic Separators is mostly used for his functionality of highest purity. The material is going to pass through the magnet twice in Double Drum type machine. Mainly it is used for separation of iron contamination from Minerals, Chemicals, Refractory and many other products. In Double Drum Type Magnetic Separators high power permanent magnetic plate is provided at a material outlet. Modern an Isotropic Permanent Magnets are used having highest coercivity and everlasting magnetic strength. Machines are available with vibrating material inlet Hopper and totally enclosed design to avoid dusting and pollution. Online fitting design is also available as per requirement.
Working Principal & Magnetic System :
Permanent Magnetic Drum consists of a stationary permanent magnetic assembly having a uniform and everlasting magnetic field across the entire width of the drum, approximately half the drum circumferences as shown in above fig.
Drum shell is made up of nonmagnetic stainless steel which revolves around the magnetic field. As the material fed evenly from the chute falls over the drum, powerful magnetic, field attract & holds ferrous particles to the revolving shell. The biggest strength of the permanent magnetic drum is guaranteed to be greater than a corresponding electromagnetic drum. Permanent magnets used are everlasting magnets and its strength does not diminish during normal use and can be used for a long period of time after the installation.
Features :
- Drum consists of high coercivity modern anisotropic permanent magnets.
- Strong and rugged construction.
- Automatic separation of iron impurities.
- Completely enclosed design to avoid dusting and pollution.
Size Range :
Ther Permanent Drum Separators are available in standard drum diameters of 300mm, 400mm, 450mm, 500mm, 600mm, 900mm, 1200mm and Drum width range from 300mm to 2000mm. The larger the diameter and width of the drum the greater is the volume of material which can be handled.
| Model no. | No. of Drums | Capacity tones per Hours | Drum Size | |
| Dia mm | Length mm | |||
| J-651-SDS | 1 | 1.0 | 300 | 450 |
| J-651-DDS | 2 | 1.0 | 300 | 450 |
| J-652-SDS | 1 | 1.5 | 400 | 500 |
| J-652-DDS | 2 | 1.5 | 400 | 500 |
| J-653-SDS | 1 | 2.0 | 400 | 600 |
| J-653-DDS | 2 | 2.0 | 400 | 600 |
| J-654-SDS | 1 | 3.0 | 400 | 750 |
| J-654-DDS | 2 | 3.0 | 400 | 750 |
| J-655-SDS | 1 | 5.0 | 450 | 850 |
| J-655-DDS | 2 | 5.0 | 450 | 850 |
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Magnetic Destoner
Product Price: Rs 1.9 Lakh / NumberGet Best Price
Minimum Order Quantity: 1 Number
Product Details:
| Type Of Machines | Magnetic Destoner |
| Model Name/Number | Vishwakarma Destoner |
| Usage/Application | Pulses |
| Material | Mild Steel |
World leader in manufacturing specialized Magnetic Destoner with the comprehensive indigenous technology that suits for different requirements of the domestic and foreign market. The quality of products are reliable, all have passed the ISO 9001 certification. Our Magnetic Destoners is used to remove heavy foreign impurity like stone, metallic, glass pieces, mud balls, rat feces and other impurities, With the combination of fluidization and deck oscillation, heavy particles migrate to upper levels of the deck discharge from outlets and the light particles move to the lower level of the deck.
Our Magnetic Destoners are efficient, high-intensity, high-gradient and durable machine used for a wide variety of applications for separations including coffee, beans, seeds, wheat, cereal, maize, rice, soya bean, seed, sunflower seed, legume, barley, oat, malt, nut, millet, kamut, green lentils, black jasmine rice, quinoa, barley groats, buckwheat groats, sushi rice, basmati rice, corn kernels, couscous, pearled couscous, cowpea, green peas, red lentils, mung bean, chickpeas, puy lentils, green split peas, aduki beans, dalia, mixed beans, black eyed peas, iodized salt, kidney beans, yellow split peas, Flageolet beans, pinto beans, marrow fat beans, black turtle beans and others.
It also used to remove impurities from spices like red chillies, kebab masala, tikka masala, mild madras curry, ginger, turmeric, red colouring food, garlic and coriander seasoning, lamb seasoning mix, black pepper, red paprika, saffron, sage, rosemary, parsley, thyme, cumin and many other spices can be separate using our high quality magnetic destoner.
Working Principle:In Magnetic Destoner separator, a short conveyor belt envelopes the magnetic roll and a tensioning ideal roll. A suitable feeder discharges materials on the belt. The ferromagnetic and paramagnetic particles adhere to the belt while the nonmagnetic particles flow freely off at the end of the conveyor.
Features:- Magnetic Rolls available in 75(3 inches) & 100mm(4 inches), 150mm(6 inches) , 200mm (8 inches), 240mm(9.5inches) diameter. & widths up to 2000mm.
- A 0.5 HP, variable speed DC/AC geared motor drive adjustable from 0 to 280 RPM drives the roll.
- Vibratory feeder provided with high quality unbalanced vibratory motors.
- Abrasion resistant endless conveyor Belts with a thickness of 0.35mm is provided for the Machine.
- Vibratory Feeder with controls provided for Feeding.
- The high efficiency of the iron separation system.
- Abrasion resistant endless conveyor belt with a thickness of 0.35mm is provided for the Machine.
- Multi-stage system up to 6 stages is available.
- Different Magnetic Strengths are available:
- 8,000 Gauss
- 10,000 to 11,000 Gauss
- Rice Cleaning
- Wheat Cleaning
- Corn Cleaning
- Pulses Cleaning Spices
- Cleaning Seed Cleaning
- Semolina Cleaning
- Chilli Flakes
- Sesame Cleaning
- Cumin Cleaning
- Fennel Seed Cleaning
- After Gravity Separations
- At discharge of Bucket Elevators
- At first break in Flour Mill
- It is installed in Buhler Flour Mill
- For cleaning live
- Discharge of all cleaning machines
- In auto cleaning machines
Magnetic Destoner Manufacture,Magnet Destoner in Indore,Magnetic Destoner in Ahmedabad.
Additional Information:
- Production Capacity: 1 to 10 T/H.
- Delivery Time: 10-15Days
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